High pressure Die casting in Alabama
High pressure Die casting for Alabama
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Alabama
Provide you with high-quality and cost-effective cast parts.
Welcome to Capable Machining, your premier provider of die casting services. With our state-of-the-art technology and expert team, we specialize in delivering high-quality die casting solutions for a wide range of industries. Whether you need prototyping, production runs, or precision machining, we are dedicated to meeting your needs with efficiency and precision. Trust Capable Machining for all your die casting service needs, and experience the difference our expertise can make in your project. Contact us today to learn more about how we can help bring your ideas to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a seasoned quality assurance framework and a team of competent technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing premium unprocessed materials to delivering impeccable finished goods that encompass metals and plastics. To sustain our dedication to superiority, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We labor to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Alabama
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FAQ
Introduction
In Alabama, high pressure die casting is a crucial component of the manufacturing industry. It involves forcing molten metal into a mold cavity at high pressure to create complex shapes. This process requires precision, expertise, and specialized equipment. To provide a better understanding of high pressure die casting in Alabama, here are 10 pairs of questions and answers.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process that involves injecting molten metal into a mold cavity at high pressure to produce intricate and detailed parts.
Q: What materials can be used in high pressure die casting?
A: Materials such as aluminum, zinc, and magnesium are commonly used in high pressure die casting due to their excellent fluidity and strength properties.
Q: How is the mold cavity created in high pressure die casting?
A: The mold cavity is created by using two hardened steel dies, which are machined to the exact shape and size of the desired part.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers high production rates, excellent dimensional accuracy, and the ability to produce complex shapes with thin walls.
Q: What industries benefit from high pressure die casting in Alabama?
A: Industries such as automotive, aerospace, and electronics benefit greatly from the precision and efficiency of high pressure die casting.
Q: How important is quality control in high pressure die casting?
A: Quality control is essential in high pressure die casting to ensure that parts meet the required specifications and performance standards.
Q: What role does technology play in high pressure die casting?
A: Technology advancements have led to automation, simulation software, and real-time monitoring systems that enhance the efficiency and accuracy of high pressure die casting processes.
Q: How does high pressure die casting contribute to the economy of Alabama?
A: High pressure die casting creates job opportunities, boosts local manufacturing capabilities, and strengthens the overall economy of Alabama.
Q: What are the future trends in high pressure die casting?
A: Future trends in high pressure die casting include the use of sustainable materials, innovative designs, and integration with Industry 4.0 technologies to further enhance efficiency and sustainability.
Q: What are the environmental implications of high pressure die casting?
A: High pressure die casting has environmental implications related to energy consumption, waste generation, and emissions, leading to a growing focus on sustainable practices and materials in the industry.
Conclusion
High pressure die casting plays a pivotal role in the manufacturing sector of Alabama, offering precision, efficiency, and versatility for various industries. By understanding the fundamental aspects of high pressure die casting, manufacturers can optimize their production processes, enhance product quality, and contribute to the economic growth of Alabama. As technology continues to evolve and sustainability becomes a priority, high pressure die casting in Alabama is poised for further advancements and innovations in the years to come.