Medical
Prototyping and Rapid production for
Medical Industry
We have extensive manufacturing experience and can produce related ancillary products for the medical industry and can bring your products to market faster.
Why do Medical Manufacturing Companies Choose us?
We can provide specialized services to a variety of medical device manufacturers to help them improve the quality of their products. Our extensive expertise in mechanical prototyping and manufacturing processes helps us meet the needs of each unique customer.
Professional Ability
Under the premise of creating the greatest value for our customers, we ensure that your products are manufactured with the most suitable materials and technologies by our professional technical capabilities and various processing capabilities (e.g. CNC machining, sheet metal fabrication, die casting, etc.).
Experiences
We have a team of people who have been immersed in the manufacturing and processing industry for many years, including skilled workers, mechanical engineers, quality supervisors and so on. We can solve the difficulties encountered in the manufacturing process and provide customers with satisfactory products.
Precision Machining
The manufacture of precision parts requires not only sophisticated equipment, but also specialized operators, accurate inspection equipment, and more. Our capabilities allow us to produce parts with tolerances up to +/- 0.0004”(0.01mm). Providing our customers with satisfactory products is our goal.
Abundant Resources
The product from design to become a finished product is a complex process, which requires the cooperation of various resources. We have abundant manufacturing resources in Shenzhen, China, which can help customers solve various problems in manufacturing.
Prototyping & Production Solutions
Products from prototype manufacturing to production of finished products, mainly need to go through the following processes, in the actual product development process, there may be cross-over and overlap between the processes, the specific process and order will vary according to the type and complexity of the product.
Prototyping
Prototyping is an important part of the product development process that helps product managers, designers, developers, and others to better understand the functionality, performance, usability, and security of a product.
Our engineers will stay in close communication with you to evaluate and optimize your designs, and we’ll bring your early designs to life by building prototypes using production-grade materials to make sure they’re fully functional and ready for testing! Prototyping can be done in the following ways commonly:
Metal prototyping: using cnc machining, sheet metal fabrication, welding and other tools to create prototypes.
3D printed prototypes: prototypes are made using 3D printers.
Of course, you can choice your way.
Engineering Validation & Testing
Our prototypes are designed to mimic the final product, providing you with a clear visual representation of the design so that any potential problems can be easily identified, analyzed and fine-tuned to meet the design objectives, and of course, the last opportunity to make changes to the design and prototype.
The EVT phase performs a variety of tests depending on the application of your product and the environment in which it operates..
Elements vetted during EVT:
Includes: Conformance test, Thermal test, Power measurement test, Signal quality test, Electromagnetic interference test.
Design Validation & Testing
The purpose of Design Validation is that we need to prove that all the features of the product will fulfill the user’s needs. Our experts can test your prototype, work with you and provide in-depth feedback to help you evaluate its performance and appearance.
Design validation refers to the testing of products on the basis of product engineering validation to ensure that the product can meet the user’s needs by testing the user experience, use effect and so on.
Includes: function test, performance test, reliability test, and safety test.
Production Validation & Testing
The main purpose of Production Validation and Testing is to test all molds, equipment, tools, fixtures, test tools, etc. before formal production, and PVT is the final stage before mass production begins. It must be in place and verified before the production pilot can start. We have the expertise to ensure that products are manufactured and tested in a reliable and efficient manner.
PVT
At this stage, the focus is on optimizing various production details such as line speed, operator expertise, quality inspector testing methods and accuracy, product scrap rate, and daily output.
Mass Manufacturing
From people, machines, materials, system and environment we have a sophisticated factory management system that ensures that customer orders are quickly produced and tested in our factory.
With advanced manufacturing techniques and management capabilities, we will take your customized products to the next level. Our team is committed to ensuring that your products meet quality and performance requirements, keep costs low and lead times short.
- Rigorous precision machining
- Unrivaled post-processing operations
- Comprehensive quality control system
Testing & Acceptance
Capablemachining is committed to continuously improving and optimizing all manufacturing capabilities from prototype to production, enhancing every aspect of the quality control process, and ultimately providing customer satisfaction.
Quality control
We have a mature quality assurance system and professional technical engineers to ensure that all products from raw materials to finished products. We also have the most advanced quality testing technology and testing equipment to test the dimensions, hardness, tensile strength, and elongation of workpieces throughout the entire production process to ultimately satisfy the needs of our customers.
Which Medical Equipments are Served by us？
We can provide professional manufacturing services to medical device companies, including CNC processing, injection molding, sheet metal and other manufacturing processes. We use our professional skills to help them improve the competitiveness of their products.
Manufacturing Capabilities
With capabilities in CNC machining, injection molding, sheet metal, 3D printing, Die casting and mold making, we are able to provide you with medical equipment manufacturing services to meet your custom needs, including rapid prototyping, custom fixtures and tooling, and low-volume and volume production needs.
CNC machining
In Medical Industry
Advantages: Diversification, high-precision manufacturing, high production efficiency
- Medical device parts
including the processing of plastic, metal, ceramic and other materials, CNC machining can realize the processing of complex shapes of parts to meet the special requirements of medical devices.
- Medical parts Mold making
Processing of molds used for the molding of medical devices.CNC machining can achieve high-precision and high-efficiency mold processing to meet the requirements of mass production of medical devices.
- Special processing
including laser processing, EDM processing and other special processing methods, CNC machining can realize these special processing methods to meet the individual needs of medical devices.
- Specific cases
Surgical instruments: surgical instruments such as scalpels, scissors, pliers, forceps, sutures, catheters, stents, etc. Implants: implants such as artificial joints, pacemakers, artificial hearts, artificial kidneys, etc.
Rapid Prototyping
In medical Industry
Advantages: rapid manufacturing, high-precision manufacturing, complex structure manufacturing
- Personalized customization
It can customize medical devices according to the patient’s individual situation to meet the patient’s special needs. For example, manufacturing personalized prostheses, implants, surgical molds, etc.
- Rapid prototyping
3D printing can quickly produce prototypes of medical devices for design verification and testing. This can help medical device manufacturers shorten product development cycles and reduce costs.
- Special processing
3D printing can realize the processing of complex shapes and materials to meet the special requirements of medical devices. For example, it can be used to manufacture implants with special structures, or to process implants using biocompatible materials.
- Specific cases
It be used to produce scalpels, scissors, pliers, tweezers, sutures, catheters, stents, artificial joints, pacemakers, artificial hearts, artificial kidneys, etc.
Injection molding
In Medical Industry
Advantages: high production efficiency, high-precision manufacturing, diversified design
- Main structure and shell
used for processing of main structure and shell of medical devices. For example, used to produce casings for medical equipment such as infusion pumps, blood transfusion pumps, and ventilators;
- Seals and fittings
Injection molding is used to produce seals for infusion pumps and tubing for ventilators; it is used to produce implants for artificial joints.
- Disposable consumables
Processing of disposable consumables for medical devices. For example, it can be used to produce disposable syringes, disposable infusion sets, disposable catheters, etc.
- advantages
low cost, high efficiency, high quality
Sheet Metal Fabrication
In Medical Industry
Advantages: low cost, flexible processing, high production efficiency
- Stands and frames for medical devices
Used to produce stents and frames for operating tables, operating lights, operating microscopes, artificial joints, pacemakers and other implants.
- Conduits and fittings
Used to produce catheters for infusion pumps, ventilator tubing, and catheters and fittings for artificial joints.
- Accessories
For example, sheet metal processing is used to produce scalpel blades, scissor cutting edges, and screws and spacers for artificial joints.
Die Casting
In Medical Industry
Advantages: low cost, flexible processing, high production efficiency
- Medical equipment casing
The die-casting process is often used to manufacture the casings of medical equipment, such as X-ray machines, CT scanners, ultrasound equipment, etc. .
- Surgical instruments
The die-casting process can be used to manufacture parts of surgical instruments, such as handles, heads, clamps, etc. These parts need to have excellent surface smoothness, corrosion resistance and biocompatibility.
- Medical equipment accessories
Die casting can be used to manufacture various medical equipment accessories, such as infusion pump parts, ventilator parts, etc. These parts often need to meet special performance and accuracy requirements.
- Imaging equipment components
Medical imaging equipment, such as magnetic resonance imaging (MRI) machines and electron tomography (CT) machines, often require complex parts, some of which can be manufactured through die-casting processes.
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