Industrial Equipment
Prototyping and Rapid production for
Industrial Equipment
With our rich manufacturing experience, we can produce parts for industrial equipment and related ancillary products for you, and can bring your products to the market faster.
Why do Industrail Equipment Manufacturer Choose us?
We have been in the manufacturing industry for many years and are familiar with the technical principles of all kinds of industrial equipment. We can provide you with professional manufacturing technical services, including CNC machining, injection molding, sheet metal, 3D printing, etc., to provide you with the best market competitiveness for your equipment.
Professional Ability
Under the premise of creating the greatest value for our customers, we ensure that your products are manufactured with the most suitable materials and technologies by our professional technical capabilities and various processing capabilities (e.g. CNC machining, sheet metal fabrication, die casting, etc.).
Experiences
We have a team of people who have been immersed in the manufacturing and processing industry for many years, including skilled workers, mechanical engineers, quality supervisors and so on. We can solve the difficulties encountered in the manufacturing process and provide customers with satisfactory products.
Precision Machining
The manufacture of precision parts requires not only sophisticated equipment, but also specialized operators, accurate inspection equipment, and more. Our capabilities allow us to produce parts with tolerances up to +/- 0.0004”(0.01mm). Providing our customers with satisfactory products is our goal.
Abundant Resources
The product from design to become a finished product is a complex process, which requires the cooperation of various resources. We have abundant manufacturing resources in Shenzhen, China, which can help customers solve various problems in manufacturing.
Prototyping & Production Solutions
Products from prototype manufacturing to production of finished products, mainly need to go through the following processes, in the actual product development process, there may be cross-over and overlap between the processes, the specific process and order will vary according to the type and complexity of the product.
Prototyping
Prototyping is an important part of the product development process that helps product managers, designers, developers, and others to better understand the functionality, performance, usability, and security of a product.
Our engineers will stay in close communication with you to evaluate and optimize your designs, and we’ll bring your early designs to life by building prototypes using production-grade materials to make sure they’re fully functional and ready for testing! Prototyping can be done in the following ways commonly:
Metal prototyping: using cnc machining, sheet metal fabrication, welding and other tools to create prototypes.
3D printed prototypes: prototypes are made using 3D printers.
Of course, you can choice your way.
Engineering Validation & Testing
Our prototypes are designed to mimic the final product, providing you with a clear visual representation of the design so that any potential problems can be easily identified, analyzed and fine-tuned to meet the design objectives, and of course, the last opportunity to make changes to the design and prototype.
The EVT phase performs a variety of tests depending on the application of your product and the environment in which it operates..
Elements vetted during EVT:
Includes: Conformance test, Thermal test, Power measurement test, Signal quality test, Electromagnetic interference test.
Design Validation & Testing
The purpose of Design Validation is that we need to prove that all the features of the product will fulfill the user’s needs. Our experts can test your prototype, work with you and provide in-depth feedback to help you evaluate its performance and appearance.
Design validation refers to the testing of products on the basis of product engineering validation to ensure that the product can meet the user’s needs by testing the user experience, use effect and so on.
Includes: function test, performance test, reliability test, and safety test.
Production Validation & Testing
The main purpose of Production Validation and Testing is to test all molds, equipment, tools, fixtures, test tools, etc. before formal production, and PVT is the final stage before mass production begins. It must be in place and verified before the production pilot can start. We have the expertise to ensure that products are manufactured and tested in a reliable and efficient manner.
PVT
At this stage, the focus is on optimizing various production details such as line speed, operator expertise, quality inspector testing methods and accuracy, product scrap rate, and daily output.
Mass Manufacturing
From people, machines, materials, system and environment we have a sophisticated factory management system that ensures that customer orders are quickly produced and tested in our factory.
With advanced manufacturing techniques and management capabilities, we will take your customized products to the next level. Our team is committed to ensuring that your products meet quality and performance requirements, keep costs low and lead times short.
- Rigorous precision machining
- Unrivaled post-processing operations
- Comprehensive quality control system
Testing & Acceptance
Capablemachining is committed to continuously improving and optimizing all manufacturing capabilities from prototype to production, enhancing every aspect of the quality control process, and ultimately providing customer satisfaction.
Quality control
We have a mature quality assurance system and professional technical engineers to ensure that all products from raw materials to finished products. We also have the most advanced quality testing technology and testing equipment to test the dimensions, hardness, tensile strength, and elongation of workpieces throughout the entire production process to ultimately satisfy the needs of our customers.
Which Industry Equipments are Served by us？
We can provide specialized services to manufacturers of engine parts, transmission parts, and related components to help them improve the quality of their products. Our extensive expertise in manufacturing processes helps us meet the needs of each unique customer.
Manufacturing Capabilities
With capabilities in CNC machining, injection molding, sheet metal fabrication, 3D printing, die casting and mold making, we are able to provide you with manufacturing services to meet your various needs, including rapid prototyping, custom jigs and molds, and low-volume and mass production requirements.
CNC machining
In Automative Industry
Advantages: Diversification, high-precision manufacturing, high production efficiency
- Structural parts
Frames, bases, brackets, etc. for processing machinery and equipment
- Transmission parts
Processing machinery and equipment gears, bearings, pulleys, etc.
- Control parts
Processing machinery equipment motors, sensors, relays and other hardware parts.
- Mold Manufacturing
Molds required for the production of supporting plastic parts, hardware parts, etc. for processing machinery and equipment
Rapid Prototyping
In Automotive Industry
Advantages: rapid manufacturing, high-precision manufacturing, complex structure manufacturing
- Rapid Prototyping
In the early stages of industrial equipment development, 3D printing can be used to create rapid prototypes. This helps engineers validate design concepts, perform functional testing, and iterate on designs faster.
- Customized parts
3D printing allows equipment manufacturers to customize parts according to customer needs, such as personalized interior parts, exterior body parts or exclusive vehicle accessories.
- Complex structural components
3D printing technology is capable of producing parts with complex geometries and structures that are difficult to produce through traditional manufacturing methods.
- Lightweight design
3D printing can produce lightweight designed parts on demand, thereby reducing the overall vehicle weight and improving fuel efficiency and performance.
Injection molding
In Automotive Industry
Advantages: high production efficiency, high-precision manufacturing, diversified design
- Housing parts
Injection molding can process plastic shell parts of various shapes and sizes, such as machine shells, buttons, switches, etc. Injection molded housing parts have good wear resistance, corrosion resistance and aesthetics, and are widely used in industrial equipment.
- parts
Injection molding can process plastic parts of various shapes and sizes, such as washers, nuts, bolts, etc. Injection molded parts have good strength, stiffness and wear resistance and can meet the requirements of industrial equipment.
- Pipes, containers, etc.
Injection molding can process plastic pipes and containers of various shapes and sizes, such as water pipes, oil pipes, storage tanks, etc. Injection molded pipes and containers have good corrosion resistance, impact resistance and sealing properties, and can meet the use requirements of industrial equipment
Sheet Metal Fabrication
In Automotive Industry
Advantages: low cost, flexible processing, high production efficiency
- Cabinets and Enclosures
It is used to create cabinets and enclosures that house electronic control panels, switches, and sensitive equipment. These enclosures protect the internal components from environmental factors.
- Panels and Covers
Sheet metal panels and covers are used to shield and protect various parts of industrial machinery. They can also serve as access points for maintenance and repairs.
- Chassis and Frames
Frames and chassis for industrial equipment are commonly fabricated from sheet metal. These structures provide stability and support to the equipment, holding all the components together.
- Ductwork
Sheet metal is used to create ductwork for HVAC systems, air filtration systems, and material transport systems in industrial settings.
Die Casting
In Automotive Industry
Advantages: low cost, flexible processing, high production efficiency
- Housings and Enclosures
commonly used to manufacture housings and enclosures for electronic components, such as control panels, switches, and sensors. These housings protect the internal electronics from environmental factors and provide a professional appearance.
- Gears and Gearboxes
High-strength gears and gearboxes used in various industrial machinery, including conveyor systems, automotive equipment, and industrial robots, can be die-cast to ensure precision and durability.
- Automotive Parts
Many automotive components are die-cast, such as engine components, transmission parts, and brackets. Die casting offers the required strength and dimensional accuracy for these parts.
- Valves and Fittings
Components used in fluid control systems, including valves, fittings, and connectors, are often produced through die casting. This process ensures tight tolerances and leak-proof performance.
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