High pressure Die casting in alaska
High pressure Die casting for Alaska
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in alaska
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier provider of die casting services. With our state-of-the-art facilities and expert team, we offer top-quality die casting solutions for all your manufacturing needs. Whether you require prototype development or high-volume production, our specialized services will meet and exceed your expectations. Trust CapableMachining for reliable and efficient die casting services that ensure the highest level of precision and quality. Contact us today to learn more about how we can help bring your projects to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a stable quality assurance framework and a team of experienced technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing high-quality natural resources to delivering impeccable finished goods that encompass metals and plastics. To uphold our commitment to greatness, we extensively utilize cutting-edge testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We set out to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
Other Location Near me
FAQ
Introduction
High pressure die casting is a widely used manufacturing process in Alaska, especially in industries such as aerospace, automotive, and electronics. This method is known for its efficiency and precision in producing complex metal parts. In this article, we will explore ten common questions and answers related to high pressure die casting in Alaska.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process in which molten metal is injected at high speeds and pressures into a steel mold cavity. The metal solidifies quickly, resulting in a high-quality finished product with tight tolerances and smooth surfaces.
Q: How does high pressure die casting work?
A: During the die casting process, the mold is preheated, and then molten metal is injected into the cavity at high pressure. The mold is kept closed until the metal solidifies, and then the final product is ejected from the mold.
Q: Why is high pressure die casting popular in Alaska?
A: High pressure die casting is popular in Alaska due to its ability to produce complex parts with high precision and repeatability. The state’s industries rely on this process for its efficiency, cost-effectiveness, and quick production turnaround times.
Q: What materials can be used in high pressure die casting?
A: Aluminum, zinc, and magnesium are commonly used materials in high pressure die casting. These metals have excellent fluidity, thermal conductivity, and strength properties, making them ideal for producing a wide range of parts in Alaska.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers advantages such as high productivity, dimensional accuracy, reduced machining requirements, and the ability to produce complex shapes with thin walls. These factors make it a preferred manufacturing method for many industries in Alaska.
Q: Are there any limitations to high pressure die casting?
A: While high pressure die casting is a versatile process, it may not be suitable for all types of parts. Complex geometries, high-volume production runs, and material selection are factors that can impact the feasibility of using this method in Alaska.
Q: What industries benefit from high pressure die casting in Alaska?
A: Industries such as aerospace, automotive, electronics, and consumer goods benefit greatly from high pressure die casting in Alaska. The process allows for the production of lightweight, durable, and high-performance parts that meet the stringent requirements of these industries.
Q: How important is quality control in high pressure die casting?
A: Quality control is paramount in high pressure die casting to ensure that each finished part meets the specified requirements for dimensions, surface finish, and mechanical properties. Alaska-based manufacturers rely on rigorous quality assurance processes to maintain the highest standards of production.
Q: How does high pressure die casting contribute to sustainable manufacturing practices in Alaska?
A: High pressure die casting contributes to sustainable manufacturing practices in Alaska by minimizing material waste, reducing energy consumption, and optimizing production processes. The ability to recycle scrap metal and produce lightweight parts also helps to reduce the environmental impact of manufacturing operations.
Q: What are the future trends and advancements in high pressure die casting in Alaska?
A: The future of high pressure die casting in Alaska is likely to involve advancements in automation, robotics, simulation software, and materials technology. These innovations will further enhance the efficiency, accuracy, and sustainability of the die casting process, meeting the evolving needs of industries in the state.
Conclusion
In conclusion, high pressure die casting plays a vital role in the manufacturing landscape of Alaska, offering numerous benefits for industries seeking high-quality, cost-effective metal parts. By understanding the key concepts and considerations related to this process, businesses can maximize their production capabilities and stay competitive in a rapidly changing market.