High pressure Die casting in Arkansas
High pressure Die casting for Arkansas
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Arkansas
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your trusted partner for die casting services. With years of experience in the industry, we pride ourselves on delivering high-quality products and exceptional customer service. Our team of skilled professionals uses state-of-the-art technology to provide precision die casting services for a wide range of applications. Whether you need prototypes, small batch production, or large volume manufacturing, we have the capabilities to meet your needs. Contact us today to learn more about how we can help bring your designs to life through our die casting services.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a ingrained quality assurance framework and a team of expert technical engineers who diligently oversee every aspect of our product manufacturing process – from acquiring top-notch unprocessed resources to delivering impeccable finished goods that encompass metals and plastics. To sustain our commitment to greatness, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We aim to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Arkansas
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FAQ
Ten Common Q&A about High Pressure Die Casting in Arkansas
When it comes to high pressure die casting in Arkansas, there are often questions that arise. To help clarify any confusion, here are ten common Q&A about this process:
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process that uses high pressure to force molten metal into a mold cavity.
Q: Is high pressure die casting suitable for my project?
A: High pressure die casting is often used for projects that require complex shapes, tight tolerances, and high volumes of production.
Q: What materials can be used in high pressure die casting?
A: Common materials used in high pressure die casting include aluminum, zinc, and magnesium.
Q: How long does high pressure die casting take?
A: The time it takes for a high pressure die casting project to be completed depends on the complexity of the part and the volume of production.
Q: Are there any size limitations in high pressure die casting?
A: High pressure die casting can accommodate a wide range of sizes, from small components to large parts.
Q: What are the benefits of high pressure die casting?
A: Some benefits of high pressure die casting include fast production times, high dimensional accuracy, and the ability to produce complex shapes.
Q: How do I choose a high pressure die casting company in Arkansas?
A: When choosing a high pressure die casting company, consider their experience, capabilities, and reputation in the industry.
Q: What quality control measures are in place for high pressure die casting?
A: Quality control measures for high pressure die casting typically include inspections, testing, and adherence to industry standards.
Q: Can high pressure die casting be used for prototypes?
A: High pressure die casting can be used to produce prototypes, allowing for testing and refinement before full-scale production.
Q: How can I learn more about high pressure die casting in Arkansas?
A: To learn more about high pressure die casting in Arkansas, reach out to local companies specializing in this process or attend industry events and conferences for more information.
Conclusion
High pressure die casting is a versatile and efficient manufacturing process that offers many benefits for a wide range of industries. By understanding the basics of high pressure die casting and asking the right questions, you can make informed decisions about utilizing this process for your projects. Whether you are looking for prototypes or high-volume production, high pressure die casting in Arkansas can meet your needs with precision and reliability.