High pressure Die casting in California
High pressure Die casting for California
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in California
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your one-stop shop for high-quality die casting services. With years of experience in the industry, we specialize in providing efficient and cost-effective solutions for all your die casting needs. Our team of skilled professionals uses state-of-the-art technology to deliver precision results and meet your specifications. Whether you need prototype development or full-scale production, we have the expertise and capabilities to handle any project. Trust CapableMachining for all your die casting service requirements and experience superior quality and customer satisfaction. Contact us today to learn more about our services.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a ingrained quality assurance framework and a team of capable technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing excellent unprocessed ingredients to delivering impeccable finished goods that encompass metals and plastics. To uphold our devotion to superiority, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We desire to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in California
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FAQ
Introduction
High pressure die casting is a popular manufacturing process in California that involves injecting molten metal into a metal mold. It is widely used in various industries such as automotive, aerospace, and electronics due to its efficiency and cost-effectiveness. In this article, we will discuss 10 commonly asked questions about high pressure die casting in California along with their answers.
Q: What is high pressure die casting?
A: High pressure die casting is a metal casting process that involves injecting molten metal into a metal mold at high pressure. This helps in producing complex shapes with high accuracy and repeatability.
Q: What materials can be used in high pressure die casting?
A: Common materials used in high pressure die casting include aluminum, zinc, and magnesium alloys. These materials offer good mechanical properties and are lightweight, making them ideal for a wide range of applications.
Q: What are the advantages of high pressure die casting?
A: Some advantages of high pressure die casting include fast production rates, high dimensional accuracy, and the ability to produce complex shapes. It also results in minimal post-processing and reduced material wastage.
Q: What industries use high pressure die casting in California?
A: Industries such as automotive, aerospace, electronics, and consumer goods extensively use high pressure die casting in California. It is preferred for its cost-effectiveness and ability to produce high-quality components.
Q: What are the limitations of high pressure die casting?
A: Some limitations of high pressure die casting include limited material choices, high initial tooling costs, and the possibility of porosity in the final product. It may not be suitable for very large parts or materials with high melting points.
Q: How can one ensure quality in high pressure die casting?
A: Quality in high pressure die casting can be ensured by using proper mold design, controlling process parameters, and conducting regular inspections. It is essential to work with experienced manufacturers who follow strict quality control measures.
Q: What is the difference between high pressure die casting and other casting methods?
A: High pressure die casting differs from other casting methods such as gravity casting and sand casting in terms of process speed, accuracy, and tooling costs. It is a preferred choice for producing large quantities of intricate parts with tight tolerances.
Q: How environmentally friendly is high pressure die casting?
A: High pressure die casting is considered to be an environmentally friendly process as it results in minimal material wastage and energy consumption. It also allows for recycling of scrap metal, making it a sustainable manufacturing option.
Q: What factors should be considered when choosing a high pressure die casting provider in California?
A: When choosing a high pressure die casting provider in California, factors such as experience, reputation, quality standards, and production capacity should be considered. It is important to partner with a company that can meet your specific requirements and deliver high-quality parts on time.
Q: How can one stay updated on the latest trends in high pressure die casting?
A: To stay updated on the latest trends in high pressure die casting, one can attend industry conferences, workshops, and trade shows. It is also advisable to follow leading manufacturers and industry publications to stay informed about new technologies and innovations in the field.
Conclusion
In conclusion, high pressure die casting is a versatile and efficient manufacturing process that offers numerous benefits for industries in California. By understanding the key aspects of high pressure die casting and choosing the right provider, businesses can achieve cost-effective production of high-quality components. Staying informed about the latest trends and technologies in the field can also help in optimizing the die casting process for better results.