High pressure Die casting in Delaware
High pressure Die casting for Delaware
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Delaware
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your go-to partner for high-quality die casting services. With our state-of-the-art technology and expert team, we have the capabilities to deliver top-notch die casting solutions for various industries. From initial design to final production, we prioritize precision, efficiency, and customer satisfaction. Let us help bring your vision to life with our superior die casting services.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a ingrained quality assurance framework and a team of knowledgeable technical engineers who diligently oversee every aspect of our product manufacturing process – from obtaining excellent unprocessed ingredients to delivering impeccable finished goods that encompass metals and plastics. To keep our devotion to perfection, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We desire to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
Other Location Near me
FAQ
Introduction
High pressure die casting is a popular manufacturing process in Delaware, known for its ability to produce complex and precise metal parts. Understanding the ins and outs of this process is crucial for anyone involved in the manufacturing industry. Below, we have compiled 10 pairs of questions and answers to provide you with a comprehensive overview of high pressure die casting in Delaware.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process in which molten metal is forced into a mold cavity under high pressure. This pressure helps to produce parts with excellent surface finish and dimensional accuracy.
Q: What materials are commonly used in high pressure die casting?
A: Aluminum, zinc, and magnesium are the most commonly used materials in high pressure die casting in Delaware. These materials offer a good combination of strength, lightweight, and corrosion resistance.
Q: What are the advantages of high pressure die casting?
A: Some of the advantages of high pressure die casting include fast production cycles, excellent dimensional accuracy, and the ability to produce complex shapes with thin walls.
Q: What industries benefit from high pressure die casting?
A: Industries such as automotive, aerospace, electronics, and consumer goods benefit greatly from high pressure die casting in Delaware. The process is ideal for producing intricate parts with high precision.
Q: What are the limitations of high pressure die casting?
A: Some limitations of high pressure die casting include higher tooling costs, limited material choices, and the need for skilled operators to achieve optimal results.
Q: How can I ensure the quality of high pressure die casting parts?
A: To ensure the quality of high pressure die casting parts, it is essential to work with a reputable manufacturer that has a proven track record of producing high-quality parts. Additionally, conducting thorough quality control checks throughout the production process is crucial.
Q: What are some common defects in high pressure die casting?
A: Common defects in high pressure die casting include porosity, cold shuts, flash, and shrinkage. These defects can be minimized through proper design, process control, and post-casting treatments.
Q: How do I choose the right high pressure die casting supplier?
A: When choosing a high pressure die casting supplier in Delaware, it is important to consider factors such as experience, capabilities, quality control measures, and lead times. It is also advisable to request samples and visit the facility to ensure they meet your requirements.
Q: What are some key considerations for designing parts for high pressure die casting?
A: When designing parts for high pressure die casting, it is crucial to consider factors such as draft angles, wall thickness, fillets, and parting lines. These considerations will help optimize the casting process and ensure the production of high-quality parts.
Q: How can I optimize the high pressure die casting process for cost efficiency?
A: To optimize the high pressure die casting process for cost efficiency, it is important to focus on factors such as material utilization, cycle times, tooling design, and process automation. Working closely with your manufacturer to identify areas for improvement can also help reduce costs.
Conclusion
In conclusion, high pressure die casting plays a significant role in the manufacturing industry in Delaware. By understanding the key aspects of this process, such as materials, advantages, limitations, and quality control, you can make informed decisions and optimize your production processes. Whether you are designing parts, choosing a supplier, or looking to improve cost efficiency, the information provided in this article will guide you in the right direction.