High pressure Die casting in Florida
High pressure Die casting for Florida
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Florida
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining! We are your go-to service provider for high-quality die casting services. With our state-of-the-art facilities and expert team, we specialize in producing precision parts for various industries. From design to production, we ensure that every project meets the highest standards of quality and efficiency. Trust CapableMachining for all your die casting needs and experience superior results.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a ingrained quality assurance framework and a team of capable technical engineers who diligently oversee every aspect of our product manufacturing process – from procuring high-quality unprocessed resources to delivering impeccable finished goods that encompass metals and plastics. To keep our dedication to greatness, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We aim to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Florida
Other Location Near me
FAQ
Introduction
High-pressure die casting is a popular manufacturing process in Florida that involves injecting molten metal into a mold cavity under high pressure. This technique allows for the production of complex shapes with excellent surface finish and dimensional accuracy. In this article, we will explore 10 common Q&A pairs related to high-pressure die casting in Florida.
Q&A Pairs
Q: What is high-pressure die casting?
A: High-pressure die casting is a manufacturing process that involves injecting molten metal into a mold cavity under high pressure to produce complex shapes with tight tolerances.
Q: What types of metals can be used in high-pressure die casting?
A: Common metals used in high-pressure die casting include aluminum, zinc, and magnesium.
Q: What are the advantages of high-pressure die casting?
A: Some advantages of high-pressure die casting include fast production cycles, excellent surface finish, and dimensional accuracy.
Q: What industries use high-pressure die casting in Florida?
A: Industries such as automotive, aerospace, and electronics utilize high-pressure die casting in Florida for producing parts with high strength and precision.
Q: How does high-pressure die casting compare to other casting methods?
A: High-pressure die casting offers better tolerances and surface finish compared to other casting methods like sand casting or gravity die casting.
Q: What is the cost of high-pressure die casting in Florida?
A: The cost of high-pressure die casting in Florida depends on factors such as the complexity of the part, the type of metal used, and the volume of production.
Q: Can high-pressure die casting be used for large parts?
A: While high-pressure die casting is ideal for producing small to medium-sized parts, it can also be used for larger parts with careful design considerations.
Q: What is the environmental impact of high-pressure die casting?
A: High-pressure die casting is considered a sustainable manufacturing process as it generates minimal waste and can be recycled.
Q: How can I find a reputable high-pressure die casting company in Florida?
A: To find a reliable high-pressure die casting company in Florida, it is recommended to conduct thorough research, read customer reviews, and visit the facility if possible.
Q: What are the future trends in high-pressure die casting technology?
A: The future of high-pressure die casting in Florida is promising, with advancements in automation, simulation software, and new alloy developments to improve efficiency and quality.
Conclusion
High-pressure die casting is a versatile manufacturing process that offers numerous benefits for producing complex parts with high precision in Florida. By understanding these 10 common Q&A pairs, you can gain insight into the key aspects of high-pressure die casting and make informed decisions when selecting a supplier for your manufacturing needs.