High pressure Die casting in Georgia
High pressure Die casting for Georgia
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Georgia
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier provider of high-quality die casting services. With our state-of-the-art equipment and highly skilled team, we are capable of producing precision die castings for a wide range of industries. Whether you need small or large quantities, we are committed to delivering exceptional results that meet your specifications and exceed your expectations. Trust CapableMachining for all your die casting needs. Contact us today to learn more about our services and how we can help you achieve your manufacturing goals.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a reputable quality assurance framework and a team of qualified technical engineers who diligently oversee every aspect of our product manufacturing process – from acquiring premium raw components to delivering impeccable finished goods that encompass metals and plastics. To uphold our dedication to excellence, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We wish to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Georgia
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FAQ
Introduction
High-pressure die casting is a popular manufacturing process in Georgia that involves injecting molten metal into a steel mold at high pressures. This method produces complex and precise metal components that are used in various industries, including automotive, aerospace, and electronics. To provide you with a better understanding of high-pressure die casting, here are 10 pairs of questions and answers.
Q1: What is high-pressure die casting?
A1: High-pressure die casting is a manufacturing process that involves injecting molten metal into a steel mold under high pressures to create complex and precise metal components.
Q2: What are the benefits of high-pressure die casting?
A2: High-pressure die casting offers high productivity, excellent surface finish, and tight tolerances, making it ideal for producing large quantities of components quickly and efficiently.
Q3: What materials can be used in high-pressure die casting?
A3: High-pressure die casting can be used with a variety of metals, including aluminum, zinc, and magnesium, allowing for a wide range of component options.
Q4: What industries benefit from high-pressure die casting?
A4: Industries such as automotive, aerospace, electronics, and consumer goods benefit from high-pressure die casting due to its ability to produce complex components with high precision.
Q5: What is the difference between high-pressure die casting and other casting methods?
A5: High-pressure die casting uses high pressures to inject molten metal into a steel mold, resulting in faster production times and higher precision compared to other casting methods.
Q6: How is the quality of high-pressure die cast components maintained?
A6: Quality in high-pressure die casting is maintained through strict process controls, inspection procedures, and quality management systems to ensure that components meet customer specifications.
Q7: What are the limitations of high-pressure die casting?
A7: High-pressure die casting may have limitations in terms of part size and design complexity, making it more suitable for medium-sized components with simple geometries.
Q8: What are the steps involved in the high-pressure die casting process?
A8: The high-pressure die casting process involves melting the metal, injecting it into the mold, cooling and solidifying the part, and removing it from the mold for further processing.
Q9: How can high-pressure die casting benefit companies in Georgia?
A9: High-pressure die casting can benefit companies in Georgia by offering cost-effective production, high-quality components, and efficient manufacturing processes that can help them stay competitive in their respective industries.
Q10: What should companies consider when choosing a high-pressure die casting partner in Georgia?
A10: When choosing a high-pressure die casting partner in Georgia, companies should consider factors such as experience, capabilities, quality standards, and customer service to ensure a successful and long-term partnership.
Conclusion
In conclusion, high-pressure die casting is a versatile and efficient manufacturing process that offers many benefits to companies in Georgia and beyond. By understanding the key aspects of high-pressure die casting, companies can make informed decisions and achieve success in their manufacturing endeavors.