High pressure Die casting in Iowa
High pressure Die casting for Iowa
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Iowa
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your leading provider of expert die casting services. With our state-of-the-art equipment and experienced team, we are committed to delivering high-quality die casting services for all your manufacturing needs. Whether you require custom prototypes or large production runs, trust CapableMachining to provide precise and efficient die casting solutions. Contact us today to learn more about how we can help bring your designs to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a rooted quality assurance framework and a team of competent technical engineers who diligently oversee every aspect of our product manufacturing process – from procuring high-quality raw resources to delivering impeccable finished goods that encompass metals and plastics. To sustain our commitment to greatness, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We labor to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High Pressure Die casting in Iowa
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FAQ
High Pressure Die Casting in Iowa: 10 Essential Q&A Pairs
When it comes to high pressure die casting in Iowa, there are many questions that often come up. To help you better understand this process, we have compiled a list of 10 essential Q&A pairs that cover the basics of high pressure die casting.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process that is used to produce metal parts with high accuracy and intricate details.
Q: How is high pressure die casting different from other casting methods?
A: Unlike other casting methods, high pressure die casting uses high pressure to force molten metal into a mold cavity, resulting in faster production times and higher quality parts.
Q: What materials can be used in high pressure die casting?
A: Common materials used in high pressure die casting include aluminum, zinc, and magnesium.
Q: What industries utilize high pressure die casting in Iowa?
A: Industries such as automotive, aerospace, and electronics often use high pressure die casting in Iowa for the production of essential components.
Q: What are the advantages of high pressure die casting?
A: Some advantages of high pressure die casting include tight tolerances, excellent surface finishes, and the ability to produce complex shapes.
Q: How can I find a reputable high pressure die casting company in Iowa?
A: To find a reputable high pressure die casting company in Iowa, consider researching online reviews, requesting quotes from multiple companies, and asking for referrals from industry contacts.
Q: What should I look for in a high pressure die casting company?
A: When choosing a high pressure die casting company, look for experience, certifications, quality control processes, and the ability to meet your specific production needs.
Q: How can I ensure the success of my high pressure die casting project?
A: To ensure the success of your high pressure die casting project, communicate clearly with your chosen company, provide detailed specifications, and be open to feedback and suggestions.
Q: What are common challenges in high pressure die casting?
A: Common challenges in high pressure die casting include porosity, shrinkage, and warping. Working closely with your casting company can help mitigate these issues.
Q: How can I stay informed about the latest developments in high pressure die casting technology?
A: Stay informed about the latest developments in high pressure die casting technology by attending industry trade shows, networking with industry professionals, and subscribing to relevant publications and websites.
Conclusion
High pressure die casting is a versatile and efficient manufacturing process that plays a vital role in many industries in Iowa and beyond. By understanding the basics of high pressure die casting and working with a reputable company, you can achieve high-quality, cost-effective parts for your projects.