High pressure Die casting in Kentucky
High pressure Die casting for Kentucky
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Kentucky
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your trusted partner for high-quality die casting services. With years of experience and expertise in the industry, we specialize in providing efficient and precise solutions for all your die casting needs. Our state-of-the-art facilities and skilled team ensure that we deliver exceptional results, meeting your specifications and exceeding your expectations. From prototyping to production, trust CapableMachining to deliver reliable, cost-effective, and timely die casting services for your projects. Contact us today to learn more about how we can assist you with your die casting needs.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a renowned quality assurance framework and a team of skilled technological engineers who diligently oversee every aspect of our product manufacturing process – from obtaining excellent raw ingredients to delivering impeccable finished goods that encompass metals and plastics. To keep our dedication to superiority, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We desire to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Kentucky
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FAQ
Introduction
High pressure die casting is a popular manufacturing process in Kentucky, known for its ability to produce complex and high-quality metal parts. If you are considering utilizing high pressure die casting for your projects in Kentucky, it is essential to understand the ins and outs of this process. Below are 10 pairs of questions and answers to help you gain a better understanding of high pressure die casting in Kentucky.
1. Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process where molten metal is injected into a steel mold cavity under high pressure. This process allows for the production of intricate and detailed metal parts with high accuracy and repeatability.
2. Q: What materials can be used in high pressure die casting?
A: High pressure die casting is commonly used with non-ferrous metals such as aluminum, magnesium, and zinc. These materials offer excellent strength-to-weight ratios, making them ideal for a wide range of applications.
3. Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers fast production speeds, precise dimensional control, and the ability to produce complex shapes with thin walls. Additionally, this process results in high strength and excellent surface finish of the parts.
4. Q: What industries can benefit from high pressure die casting in Kentucky?
A: Industries such as automotive, aerospace, and electronics can benefit greatly from high pressure die casting in Kentucky. The process is versatile and can be tailored to meet the specific requirements of each industry.
5. Q: How can I ensure the quality of high pressure die casting parts?
A: To ensure the quality of high pressure die casting parts, it is essential to work with a reputable manufacturer in Kentucky that has expertise in the process. Quality control measures should be in place throughout the production process to guarantee the consistency and accuracy of the parts.
6. Q: What is the cost of high pressure die casting in Kentucky?
A: The cost of high pressure die casting in Kentucky may vary depending on factors such as material, part complexity, and production volume. It is best to consult with a manufacturer in Kentucky to get a customized quote for your specific project.
7. Q: How can I design parts for high pressure die casting?
A: Designing parts for high pressure die casting requires careful consideration of factors such as draft angles, thin walls, and parting lines. Working closely with an experienced manufacturer in Kentucky can help ensure that your parts are optimized for the process.
8. Q: What is the difference between high pressure die casting and other casting processes?
A: High pressure die casting differs from other casting processes such as gravity casting and low-pressure die casting in terms of production speed, part complexity, and dimensional accuracy. High pressure die casting is often chosen for its ability to produce high-quality parts efficiently.
9. Q: How can I choose the right high pressure die casting manufacturer in Kentucky?
A: When choosing a high pressure die casting manufacturer in Kentucky, consider factors such as experience, capabilities, quality certifications, and customer reviews. It is essential to select a manufacturer that can meet your specific requirements and deliver high-quality parts consistently.
10. Q: What are the environmental considerations of high pressure die casting in Kentucky?
A: High pressure die casting in Kentucky can have environmental impacts due to the energy-intensive nature of the process. However, many manufacturers in Kentucky are adopting sustainable practices such as recycling scrap metal, using energy-efficient equipment, and reducing waste to minimize their environmental footprint.
Conclusion
High pressure die casting is a versatile and efficient manufacturing process that can offer numerous benefits for companies in Kentucky. By understanding the intricacies of high pressure die casting and working with a reputable manufacturer, you can ensure the success of your projects and the quality of your parts. Whether you are in the automotive, aerospace, or electronics industry, high pressure die casting in Kentucky can help you achieve your manufacturing goals with precision and reliability.