High pressure Die casting in Louisiana
High pressure Die casting for Louisiana
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Louisiana
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier source for high-quality die casting services. With years of experience and expertise in the industry, we specialize in providing top-notch die casting solutions for a wide range of industries. Our state-of-the-art facilities and skilled team ensure that we can meet all of your die casting needs efficiently and effectively. Whether you require prototypes, low-volume production, or high-volume manufacturing, we have the capabilities to deliver exceptional results. Trust CapableMachining for all your die casting service needs. Contact us today to learn more about how we can assist you with your project.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a entrenched quality assurance framework and a team of adept technical engineers who diligently oversee every aspect of our product manufacturing process – from obtaining excellent natural resources to delivering impeccable finished goods that encompass metals and plastics. To uphold our devotion to excellence, we extensively utilize cutting-edge testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We desire to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
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High pressure Die casting in Louisiana
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FAQ
Ten Pairs for High Pressure Die Casting in Louisiana
High pressure die casting is a popular manufacturing process used in Louisiana to create complex metal components with excellent precision and consistency. Whether it’s for automotive, aerospace, or industrial applications, die casting plays a crucial role in producing high-quality parts. Below are ten pairs of questions and answers that shed light on this important process.
Q: What is high pressure die casting?
A: High pressure die casting is a metal casting process that uses high pressure to force molten metal into a mold cavity.
Q: What materials are commonly used in high pressure die casting?
A: Aluminum, zinc, and magnesium are the most commonly used materials in high pressure die casting due to their excellent properties for the process.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers high precision, excellent surface finish, fast production rates, and the ability to produce complex shapes with tight tolerances.
Q: What industries benefit from high pressure die casting in Louisiana?
A: Industries such as automotive, aerospace, electronics, and defense benefit greatly from high pressure die casting due to the process’s ability to produce high-quality parts efficiently.
Q: How is quality ensured in high pressure die casting?
A: Quality in high pressure die casting is ensured through rigorous testing, process control, and adherence to industry standards and specifications.
Q: What is the role of technology in high pressure die casting?
A: Technology plays a crucial role in high pressure die casting by enabling advanced simulation, monitoring, and automation systems to optimize the process and improve efficiency.
Q: How does high pressure die casting contribute to the economy in Louisiana?
A: High pressure die casting contributes to the economy in Louisiana by supporting local manufacturing, creating jobs, and driving innovation in various industries.
Q: What is the future outlook for high pressure die casting in Louisiana?
A: The future outlook for high pressure die casting in Louisiana looks promising, with ongoing advancements in technology, materials, and processes driving further growth and development in the industry.
Q: How can companies in Louisiana benefit from high pressure die casting?
A: Companies in Louisiana can benefit from high pressure die casting by partnering with experienced manufacturers, implementing best practices, and leveraging the advantages of the process to enhance their competitive edge in the market.
Q: What are the key considerations for selecting a high pressure die casting partner in Louisiana?
A: When selecting a high pressure die casting partner in Louisiana, companies should consider factors such as experience, quality assurance measures, technical capabilities, production capacity, and overall reliability to ensure successful collaboration and optimal results.
Conclusion
High pressure die casting is a critical manufacturing process that plays a significant role in producing high-quality metal components in Louisiana. By understanding the key aspects of the process and its benefits, companies can make informed decisions to leverage high pressure die casting for their manufacturing needs. With advancements in technology and ongoing developments in the industry, the future of high pressure die casting in Louisiana looks promising, offering new opportunities for growth, innovation, and success.