High pressure Die casting in Maine
High pressure Die casting for Maine
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Maine
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier provider of die casting services. With our expertise and state-of-the-art technology, we are dedicated to delivering high-quality and precise die casting solutions to meet your unique specifications and requirements. Whether you need prototypes or large production runs, our team of skilled professionals is committed to providing you with exceptional results and timely delivery. Trust CapableMachining for all your die casting needs.
Why Choose Us?
We are experts in solving product manufacturing problems. Not only does it have strong manufacturing capabilities, it also has services that can produce complex parts quickly, efficiently and intelligently.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a fixed quality assurance framework and a team of experienced technical engineers who diligently oversee every aspect of our product manufacturing process – from acquiring excellent unprocessed resources to delivering impeccable finished goods that encompass metals and plastics. To keep our commitment to superiority, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We aim for maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
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FAQ
Introduction
High pressure die casting is a popular manufacturing process in Maine, known for its efficiency and precision. Whether you are new to this industry or looking to expand your knowledge, here are 10 pairs of common questions and answers to help you navigate the world of high pressure die casting.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process that involves injecting molten metal into a steel mold under high pressure to create complex shapes with tight tolerances.
Q: What materials can be used in high pressure die casting?
A: Common materials used in high pressure die casting include aluminum, zinc, and magnesium alloys, each with their unique properties and applications.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers fast production speeds, precise dimensional control, and the ability to produce complex shapes with minimal secondary operations.
Q: What are the limitations of high pressure die casting?
A: Some limitations of high pressure die casting include limited material choices, high initial tooling costs, and the need for skilled operators to ensure quality parts.
Q: How can I optimize the high pressure die casting process?
A: To optimize the high pressure die casting process, consider design for manufacturability, selecting the right material, and working closely with your die caster to fine-tune the process.
Q: How can I ensure quality in high pressure die casting?
A: Quality in high pressure die casting can be ensured by implementing strict process controls, conducting regular inspections, and investing in advanced testing equipment.
Q: What are some common defects in high pressure die casting?
A: Common defects in high pressure die casting include porosity, shrinkage, flash, and surface irregularities, which can be mitigated through proper process optimization and quality control measures.
Q: How does high pressure die casting compare to other casting methods?
A: High pressure die casting offers higher production speeds and lower costs compared to other casting methods like sand casting or investment casting, making it a preferred choice for high-volume production of complex parts.
Q: What industries can benefit from high pressure die casting?
A: Industries such as automotive, aerospace, and electronics can benefit from high pressure die casting for producing lightweight, high-strength components with tight tolerances and excellent surface finishes.
Q: How can I find a reliable high pressure die casting partner in Maine?
A: Look for a die casting company in Maine with a proven track record of quality, expertise in your industry, and a commitment to customer service to ensure a successful partnership.
Conclusion
High pressure die casting is a versatile manufacturing process that offers a wide range of benefits for various industries in Maine. By understanding the fundamentals and best practices of high pressure die casting, you can achieve high-quality, cost-effective parts that meet your project requirements. Whether you are an experienced professional or just starting out, these FAQs are a valuable resource to help you make informed decisions and drive success in high pressure die casting.