High pressure Die casting in Maryland
High pressure Die casting for Maryland
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Maryland
Provide you with high-quality and cost-effective cast parts.
Welcome to Capable Machining, your premier provider of die casting services. With years of experience and expertise in the industry, we deliver high-quality, precision die casting solutions to meet your unique manufacturing needs. Our state-of-the-art facilities and skilled team ensure that your projects are completed efficiently and to the highest standards. When you choose Capable Machining for your die casting services, you can trust that you are receiving the best in the business. Let us help bring your designs to life with our top-notch die casting capabilities.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a traditional quality assurance framework and a team of qualified technical engineers who diligently oversee every aspect of our product manufacturing process – from acquiring top-notch natural resources to delivering impeccable finished goods that encompass metals and plastics. To sustain our devotion to superiority, we extensively utilize cutting-edge testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We endeavor to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Maryland
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FAQ
High Pressure Die Casting in Maryland: 10 Q&A Pairs
High pressure die casting is a popular manufacturing process in Maryland. To help you better understand this technique, here are 10 frequently asked questions along with their answers:
1. Q: What is high pressure die casting?
A: High pressure die casting is a metal casting process that forces molten metal into a steel mold cavity under high pressure.
2. Q: What materials can be used in high pressure die casting?
A: Aluminum, magnesium, and zinc are the most commonly used materials in high pressure die casting.
3. Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers fast production speeds, high dimensional accuracy, and the ability to create complex shapes.
4. Q: How does high pressure die casting compare to other casting methods?
A: High pressure die casting is more cost-effective and produces parts with better surface finishes compared to other casting methods.
5. Q: What industries commonly use high pressure die casting in Maryland?
A: The automotive, aerospace, and electronics industries in Maryland often utilize high pressure die casting for the production of parts and components.
6. Q: What is the process of high pressure die casting?
A: The process involves injecting molten metal into a steel mold cavity at high pressure, allowing the metal to solidify and then extracting the finished part from the mold.
7. Q: What factors affect the quality of high pressure die casting?
A: Factors such as mold design, metal composition, and process control all play a role in determining the quality of high pressure die casting.
8. Q: How can I ensure the success of my high pressure die casting project?
A: Working with an experienced and reputable high pressure die casting company in Maryland is key to ensuring the success of your project.
9. Q: What are some common challenges in high pressure die casting?
A: Potential challenges include porosity, shrinkage, and mold erosion, which can impact the quality of the final product.
10. Q: How can I learn more about high pressure die casting in Maryland?
A: Contacting local high pressure die casting companies, attending industry events, and conducting online research are great ways to learn more about this manufacturing process in Maryland.
Conclusion
High pressure die casting is a versatile and efficient manufacturing technique that plays a crucial role in various industries in Maryland. By familiarizing yourself with the ins and outs of high pressure die casting, you can make informed decisions for your manufacturing projects and ensure their success.