High pressure Die casting in Massachusetts
High pressure Die casting for Massachusetts
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Massachusetts
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier destination for top-quality die casting services. With our state-of-the-art machinery and experienced team, we ensure precise and efficient production of your components. From prototyping to full-scale manufacturing, we offer comprehensive solutions to meet your die casting needs. Trust CapableMachining for superior quality, quick turnaround times, and exceptional customer service. Let us exceed your expectations and deliver the perfect die casting solutions for your project.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a stable quality assurance framework and a team of capable technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing excellent raw materials to delivering impeccable finished goods that encompass metals and plastics. To uphold our commitment to excellence, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We attempt to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Massachusetts
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FAQ
Introduction
High-pressure die casting is a popular manufacturing process in Massachusetts. It involves injecting molten metal into a mold cavity at high pressure to create complex and precise parts. If you’re considering high-pressure die casting for your project in Massachusetts, it’s important to have a good understanding of the process. Here are 10 pairs of questions and answers to help you get started:
Q: What are the benefits of high-pressure die casting?
A: High-pressure die casting allows for high production rates, complex shapes, thin walls, and tight dimensional tolerances.
Q: What materials can be used in high-pressure die casting?
A: Common materials used in high-pressure die casting include aluminum, zinc, and magnesium alloys.
Q: How is tooling designed for high-pressure die casting?
A: Tooling for high-pressure die casting is typically made from hardened steel and designed to withstand the high pressure and heat of the process.
Q: What industries commonly use high-pressure die casting?
A: Industries such as automotive, aerospace, electronics, and consumer goods often use high-pressure die casting for manufacturing parts.
Q: What are the limitations of high-pressure die casting?
A: High-pressure die casting may not be suitable for very large parts, and some materials may not be easily cast using this process.
Q: What post-processing operations are required after high-pressure die casting?
A: Post-processing operations such as machining, trimming, and surface finishing may be needed to achieve the desired final part specifications.
Q: How does high-pressure die casting compare to other casting processes?
A: High-pressure die casting offers fast production rates and high precision compared to other casting processes such as sand casting or investment casting.
Q: What factors should be considered when selecting a high-pressure die casting partner in Massachusetts?
A: Factors to consider include the partner’s experience, capabilities, quality control processes, and ability to meet project deadlines.
Q: How can high-pressure die casting help with cost savings in manufacturing?
A: High-pressure die casting can reduce material waste, labor costs, and machining requirements, leading to overall cost savings in the manufacturing process.
Q: What trends are shaping the future of high-pressure die casting in Massachusetts?
A: Trends such as increased use of lightweight materials, automation, and digital technologies are shaping the future of high-pressure die casting in Massachusetts.
Conclusion
High-pressure die casting is a versatile and efficient manufacturing process that is widely used in Massachusetts and beyond. By understanding the ins and outs of the process, you can make informed decisions for your project and ensure successful outcomes. Whether you’re looking to create complex parts for the automotive industry or precision components for aerospace applications, high-pressure die casting may be the right choice for you. Consider the questions and answers provided here as a starting point for your exploration of high-pressure die casting in Massachusetts.