High pressure Die casting in Minnesota
High pressure Die casting for Minnesota
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Minnesota
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier destination for top-quality die casting services. Our expert team is dedicated to providing efficient and precise solutions for all your die casting needs. With state-of-the-art technology and years of experience, we guarantee superior results every time. Trust CapableMachining for all your die casting requirements and experience excellence in precision engineering. Let us bring your projects to life with our superior die casting services. Contact us today to learn more.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a standard quality assurance framework and a team of proficient technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing excellent raw ingredients to delivering impeccable finished goods that encompass metals and plastics. To maintain our devotion to excellence, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We labor to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Minnesota
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FAQ
High Pressure Die Casting in Minnesota: 10 Q&A Pairs
High pressure die casting is a popular manufacturing process used in Minnesota for producing intricate metal components. If you are new to this industry or simply looking to learn more about it, here are 10 questions and answers that will help you understand the key aspects of high pressure die casting in Minnesota.
1. What is high pressure die casting?
High pressure die casting is a metal casting process that forces molten metal into a mold cavity under high pressure. It is commonly used to produce complex and detailed components with tight tolerances.
2. What materials can be used in high pressure die casting?
Aluminum, zinc, and magnesium are the most commonly used materials in high pressure die casting, as they exhibit good flow characteristics at high pressure.
3. What are the advantages of high pressure die casting?
High pressure die casting offers high production rates, good dimensional accuracy, and the ability to produce complex shapes with thin walls.
4. What industries commonly use high pressure die casting in Minnesota?
The automotive, aerospace, and electronics industries are some of the key industries that make use of high pressure die casting in Minnesota.
5. What is the difference between high pressure die casting and other casting processes?
High pressure die casting is known for its fast production rates, tight tolerances, and minimal post-processing requirements, making it a preferred choice for mass production of metal components.
6. What is the role of a die in high pressure die casting?
The die in high pressure die casting is a reusable mold that contains the cavity into which the molten metal is injected. It determines the final shape and dimensions of the component.
7. What quality control measures are in place in high pressure die casting facilities?
High pressure die casting facilities in Minnesota implement quality control measures such as dimensional inspection, X-ray scanning, and pressure testing to ensure the integrity and quality of the cast components.
8. What factors should be considered when designing a component for high pressure die casting?
When designing a component for high pressure die casting, factors such as draft angles, wall thickness, and parting lines should be taken into consideration to ensure a successful casting process.
9. What are some common defects in high pressure die casting?
Porosity, cold shuts, and shrinkage are some of the common defects that may occur in high pressure die casting. Proper design and process control can help mitigate these issues.
10. What is the future of high pressure die casting in Minnesota?
With advancements in technology and materials, the future of high pressure die casting in Minnesota looks bright. The process is expected to become even more efficient, cost-effective, and environmentally friendly in the years to come.
Conclusion
High pressure die casting plays a crucial role in the manufacturing industry in Minnesota, offering a high level of precision, efficiency, and versatility. By understanding the key principles and considerations of this process, manufacturers can optimize their production operations and deliver high-quality components to their customers.