High pressure Die casting in Missouri
High pressure Die casting for Missouri
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Missouri
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your go-to provider for high-quality die casting services. With a team of skilled professionals and state-of-the-art technology, we are dedicated to delivering precision components for your specific needs. Our commitment to innovation and excellence ensures superior results for every project. Trust us to provide reliable and efficient die casting services to meet your requirements. Contact us today to learn more about how we can support your manufacturing needs.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a solidifed quality assurance framework and a team of skilled technological engineers who diligently oversee every aspect of our product manufacturing process – from procuring top-notch unprocessed components to delivering impeccable finished goods that encompass metals and plastics. To keep our commitment to perfection, we extensively utilize cutting-edge testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We attempt to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Missouri
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FAQ
Introduction
High pressure die casting is a popular manufacturing process in Missouri that is used to produce complex and high-quality metal components. It involves injecting molten metal into a steel mold at high pressure, resulting in accurate and consistent parts. If you are considering high pressure die casting for your project, here are 10 pairs of questions and answers to help you understand the process better.
Q: What materials can be used in high pressure die casting?
A: High pressure die casting can be used with a variety of materials, including aluminum, zinc, and magnesium.
Q: How does high pressure die casting compare to other casting methods?
A: High pressure die casting offers tighter tolerances, faster production speeds, and better surface finishes compared to other casting methods such as gravity casting.
Q: What is the maximum size of parts that can be produced through high pressure die casting?
A: High pressure die casting is suitable for producing medium to large-sized parts, typically ranging from a few ounces to 20 pounds.
Q: What industries commonly use high pressure die casting in Missouri?
A: Industries such as automotive, aerospace, and electronics often utilize high pressure die casting for producing components with complex shapes and tight tolerances.
Q: What are the advantages of high pressure die casting?
A: Some advantages of high pressure die casting include cost-effectiveness, design flexibility, and the ability to produce complex shapes with high precision.
Q: How can I ensure the quality of parts produced through high pressure die casting?
A: Quality control measures such as x-ray inspection, pressure testing, and dimensional checks can be implemented to ensure the quality of parts produced through high pressure die casting.
Q: What is the typical lead time for high pressure die casting projects in Missouri?
A: The lead time for high pressure die casting projects in Missouri can vary depending on the complexity of the parts, but it typically ranges from a few weeks to a few months.
Q: Are there any environmental concerns associated with high pressure die casting?
A: High pressure die casting can generate waste materials such as dross and emissions, so it is important to work with a manufacturer that implements sustainable practices to minimize environmental impact.
Q: Can high pressure die casting be used for prototype development?
A: Yes, high pressure die casting can be used for producing prototypes to test the design and functionality of a part before full-scale production.
Q: How can I select the right high pressure die casting partner in Missouri?
A: When selecting a high pressure die casting partner in Missouri, consider factors such as experience, capabilities, quality control measures, and communication to ensure a successful partnership.
Conclusion
High pressure die casting is a versatile and efficient manufacturing process that can help companies in Missouri produce high-quality metal components. By understanding the process and asking the right questions, you can ensure the success of your high pressure die casting project.