High pressure Die casting in Nebraska
High pressure Die casting for Nebraska
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Nebraska
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier provider of top-quality die casting services. With years of experience in the industry, our skilled team is dedicated to delivering precise, efficient, and cost-effective solutions for all your die casting needs. Whether you require prototypes, small volume production, or large scale manufacturing, we have the expertise and technology to meet and exceed your expectations. Trust CapableMachining for reliable and expert die casting services that will help you bring your projects to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a established quality assurance framework and a team of experienced technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing high-quality natural ingredients to delivering impeccable finished goods that encompass metals and plastics. To keep our devotion to perfection, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We desire to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in Nebraska
Other Location Near me
FAQ
Introduction
High-pressure die casting is a widely used manufacturing process in Nebraska that involves injecting molten metal into molds under high pressure. This technique allows for the production of complex shapes with high accuracy and repeatability. Here are 10 pairs of questions and answers to help you better understand high-pressure die casting in Nebraska.
Q: What is high-pressure die casting?
A: High-pressure die casting is a manufacturing process in which molten metal is injected into a mold cavity at high pressure.
Q: What materials can be used in high-pressure die casting?
A: Materials commonly used in high-pressure die casting include aluminum, zinc, and magnesium alloys.
Q: How is the mold cavity created in high-pressure die casting?
A: The mold cavity is created by machining two hardened steel dies, which are then clamped together during the casting process.
Q: What are the advantages of high-pressure die casting?
A: High-pressure die casting allows for the production of complex shapes with high dimensional accuracy, excellent surface finish, and high production rates.
Q: How does high-pressure die casting compare to other casting methods?
A: High-pressure die casting is more cost-effective than other casting methods such as sand casting or investment casting for large production runs.
Q: Is high-pressure die casting suitable for automotive applications?
A: Yes, high-pressure die casting is commonly used in the automotive industry for the production of engine components, transmission housings, and structural parts.
Q: What industries can benefit from high-pressure die casting in Nebraska?
A: Industries such as aerospace, electronics, and consumer goods can benefit from the high production efficiency and versatility of high-pressure die casting.
Q: What are the limitations of high-pressure die casting?
A: High-pressure die casting may not be suitable for large, thick parts or materials with high melting points, such as iron or steel.
Q: How can I find a high-pressure die casting provider in Nebraska?
A: You can search online for high-pressure die casting providers in Nebraska or contact industry associations and trade shows for recommendations.
Conclusion
High-pressure die casting is a versatile and cost-effective manufacturing process that is widely used in Nebraska and beyond. By understanding the basics of high-pressure die casting, you can make informed decisions about the suitability of this process for your manufacturing needs. Whether you are in the automotive, aerospace, or consumer goods industry, high-pressure die casting can offer you high production efficiency and quality results.