High pressure Die casting in New Jersey
High pressure Die casting for New Jersey
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in New Jersey
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier provider of die casting services. With our state-of-the-art equipment and experienced team, we are dedicated to delivering high-quality die casting services to meet all of your manufacturing needs. Whether you require high volume production or precision components, we have the capabilities to exceed your expectations. Contact us today to learn more about how our die casting services can benefit your business.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a traditional quality assurance framework and a team of capable technical engineers who diligently oversee every aspect of our product manufacturing process – from obtaining premium raw resources to delivering impeccable finished goods that encompass metals and plastics. To sustain our commitment to excellence, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We aim to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in New Jersey
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FAQ
Ten Pairs: Q&A on High Pressure Die Casting in New Jersey
High pressure die casting is a manufacturing process that produces complex metal parts with high precision. In New Jersey, this method is widely used by industries for creating parts used in various applications. Here are 10 pairs of questions and answers to help understand high pressure die casting in New Jersey:
Q: What is high pressure die casting?
A: High pressure die casting is a process in which molten metal is injected at high pressure into a steel mold cavity to create a specific shape.
Q: What materials can be used in high pressure die casting?
A: Aluminum, zinc, and magnesium are commonly used materials in high pressure die casting due to their excellent casting properties.
Q: How is high pressure die casting different from other casting methods?
A: High pressure die casting is different from other casting methods because it uses high pressure to inject molten metal into the mold, resulting in faster production cycles and higher accuracy.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers advantages such as complex shapes, thin walls, high strength, and good surface finish.
Q: What industries use high pressure die casting in New Jersey?
A: Industries such as automotive, aerospace, electronics, and consumer goods utilize high pressure die casting in New Jersey for manufacturing various components.
Q: How can companies in New Jersey benefit from high pressure die casting?
A: Companies in New Jersey can benefit from high pressure die casting by reducing production costs, improving product quality, and increasing productivity.
Q: What is the importance of quality control in high pressure die casting?
A: Quality control in high pressure die casting is crucial to ensure that parts meet the required specifications and standards for performance and safety.
Q: How can companies in New Jersey find a reliable high pressure die casting supplier?
A: Companies in New Jersey can find a reliable high pressure die casting supplier by conducting thorough research, reviewing certifications and qualifications, and visiting facilities for on-site inspections.
Q: What are the environmental considerations of high pressure die casting in New Jersey?
A: High pressure die casting in New Jersey should adhere to environmental regulations and practices to minimize waste, energy consumption, and emissions during production.
Q: What is the future outlook for high pressure die casting in New Jersey?
A: The future outlook for high pressure die casting in New Jersey is promising, with advancements in technology, materials, and processes driving innovation and growth in the industry.
Conclusion
In conclusion, high pressure die casting plays a vital role in manufacturing industries in New Jersey, offering numerous benefits and opportunities for businesses. By understanding the fundamentals of high pressure die casting and its applications, companies can make informed decisions to enhance their production capabilities and competitiveness in the market.