High pressure Die casting in New Mexico
High pressure Die casting for New Mexico
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in New Mexico
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier partner for top-quality die casting services. Our team of experts uses the latest technology and techniques to provide efficient and precise die casting solutions for all your manufacturing needs. With years of experience in the industry, we are committed to delivering superior results and exceeding your expectations. Trust CapableMachining for reliable and cost-effective die casting services that will help drive your business forward.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a solidifed quality assurance framework and a team of skilled technological engineers who diligently oversee every aspect of our product manufacturing process – from sourcing excellent natural materials to delivering impeccable finished goods that encompass metals and plastics. To sustain our devotion to greatness, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We labor to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in New Mexico
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FAQ
Introduction
High pressure die casting is a widely used manufacturing process in New Mexico, producing high-quality metal parts with excellent dimensional accuracy. Understanding the key aspects of this process is crucial to ensure successful outcomes. In this article, we will explore 10 pairs of questions and answers related to high pressure die casting in New Mexico.
Q: What is high pressure die casting?
A: High pressure die casting is a metal casting process that uses high pressure to force molten metal into a mold cavity. This process is known for its ability to produce complex shapes with tight tolerances.
Q: What materials can be used for high pressure die casting?
A: Common materials used for high pressure die casting in New Mexico include aluminum, zinc, and magnesium. These materials offer various properties such as lightweight, high strength, and corrosion resistance.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers several advantages, including high productivity, excellent surface finish, and the ability to produce complex shapes with thin walls.
Q: What is the difference between high pressure die casting and other casting processes?
A: High pressure die casting differs from other casting processes in terms of the high pressure used to force molten metal into the mold cavity. This results in faster cycle times and higher production rates.
Q: What industries use high pressure die casting in New Mexico?
A: Industries such as automotive, aerospace, and electronics rely on high pressure die casting in New Mexico for the production of components with high precision and quality.
Q: What considerations should be made when designing parts for high pressure die casting?
A: Design considerations for high pressure die casting include draft angles, wall thickness, and the location of gates and overflows to ensure the successful production of parts.
Q: How does high pressure die casting contribute to sustainability in New Mexico?
A: High pressure die casting in New Mexico promotes sustainability through the efficient use of materials, energy, and resources, resulting in reduced waste and environmental impact.
Q: What are some challenges associated with high pressure die casting in New Mexico?
A: Challenges in high pressure die casting include porosity, shrinkage, and defects that can affect the quality and integrity of the cast parts. Proper process control and optimization are essential to overcome these challenges.
Q: How can quality be ensured in high pressure die casting in New Mexico?
A: Quality in high pressure die casting can be ensured through rigorous process controls, inspection protocols, and testing procedures to meet the desired specifications and standards.
Q: What are some trends and advancements in high pressure die casting technology in New Mexico?
A: Advancements in high pressure die casting technology in New Mexico include the use of simulation software, automation, and robotics to optimize processes, improve efficiency, and enhance quality in production.
Conclusion
High pressure die casting in New Mexico plays a significant role in the manufacturing industry, offering a cost-effective and efficient solution for producing metal parts with exceptional quality and precision. By understanding the key aspects of this process and addressing the challenges effectively, manufacturers can achieve success in high pressure die casting operations in New Mexico.