High pressure Die casting in North Carolina
High pressure Die casting for North Carolina
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in North Carolina
Provide you with high-quality and cost-effective cast parts.
Capable Machining is a leading provider of die casting services, offering precision solutions for various industries. Our experienced team utilizes state-of-the-art technology to deliver high-quality products with tight tolerances and superior finishes. From prototypes to large-scale production runs, we are committed to meeting our customers’ needs and exceeding their expectations. Contact us today to learn more about how our die casting services can benefit your next project.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a traditional quality assurance framework and a team of proficient technical engineers who diligently oversee every aspect of our product manufacturing process – from obtaining top-notch raw resources to delivering impeccable finished goods that encompass metals and plastics. To uphold our devotion to perfection, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We yearn to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in North Carolina
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FAQ
Introduction
High-pressure die casting is a popular manufacturing process in North Carolina, known for its efficiency and precision. In this article, we will explore 10 pairs of questions and answers related to high-pressure die casting in North Carolina.
1. Q: What is high-pressure die casting?
A: High-pressure die casting is a manufacturing process in which molten metal is forced into a mold cavity at high pressure to create complex and accurate parts.
2. Q: What are the advantages of high-pressure die casting?
A: High-pressure die casting allows for high production rates, tight tolerances, and the ability to produce complex shapes with excellent surface finishes.
3. Q: What materials can be used in high-pressure die casting?
A: Common materials used in high-pressure die casting include aluminum, zinc, and magnesium alloys.
4. Q: What industries benefit from high-pressure die casting?
A: Industries such as automotive, aerospace, and electronics benefit greatly from high-pressure die casting due to its ability to produce high-quality, precise parts.
5. Q: What is the process of high-pressure die casting?
A: The process involves melting the metal, injecting it into the die cavity at high pressure, and then allowing it to cool and solidify before ejecting the part.
6. Q: How is high-pressure die casting different from other casting methods?
A: High-pressure die casting is unique because it allows for faster production speeds, thinner walls, and more intricate designs compared to other casting methods.
7. Q: What are the quality control measures in high-pressure die casting?
A: Quality control measures in high-pressure die casting include rigorous testing, inspection, and monitoring of process parameters to ensure consistent quality and performance of parts.
8. Q: What are the environmental considerations of high-pressure die casting?
A: High-pressure die casting can be a more sustainable option compared to other manufacturing processes due to its high material efficiency and recyclability.
9. Q: What are the key considerations when choosing a high-pressure die casting supplier in North Carolina?
A: Key considerations include the supplier’s experience, capabilities, quality assurance processes, and ability to meet specific project requirements.
10. Q: What are the future trends in high-pressure die casting in North Carolina?
A: Future trends in high-pressure die casting include the use of advanced technologies, such as automation and robotics, to further improve efficiency, quality, and sustainability in the manufacturing process.
Conclusion
High-pressure die casting plays a crucial role in the manufacturing industry in North Carolina, offering numerous benefits for a wide range of industries. By understanding the key aspects of high-pressure die casting, businesses can make informed decisions when choosing suppliers and implementing this innovative manufacturing process.