High pressure Die casting in North Dakota
High pressure Die casting for North Dakota
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in North Dakota
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, where we specialize in providing top-notch die casting services. With years of experience and a team of skilled professionals, we are dedicated to delivering high-quality products tailored to meet your specific needs. Our state-of-the-art facilities and advanced technology allow us to produce precision components efficiently and cost-effectively. Whether you need prototypes, small runs, or large-scale production, you can trust CapableMachining to deliver exceptional die casting services that meet and exceed your expectations. Contact us today to learn more about how we can help you with your die casting needs.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a entrenched quality assurance framework and a team of capable technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing top-notch natural materials to delivering impeccable finished goods that encompass metals and plastics. To uphold our dedication to excellence, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We wish to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in North Dakota
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FAQ
Introduction
High pressure die casting is a common manufacturing process used in various industries in North Dakota. It involves injecting molten metal into a steel mold cavity at high pressure to produce complex and high-quality parts. Understanding the ins and outs of this process is crucial for manufacturers looking to optimize their production. Here are 10 pairs of questions and answers to shed light on high pressure die casting in North Dakota.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process where molten metal is injected into a steel mold cavity at high pressure to produce parts with high accuracy and surface finish.
Q: What materials can be used in high pressure die casting?
A: Aluminum, magnesium, and zinc are commonly used materials in high pressure die casting due to their excellent fluidity and casting properties.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting allows for the production of complex shapes with tight tolerances, high production rates, and excellent surface finish.
Q: What industries commonly use high pressure die casting in North Dakota?
A: Industries such as automotive, aerospace, electronics, and consumer goods frequently utilize high pressure die casting for producing parts with high precision and efficiency.
Q: How can manufacturers improve the quality of high pressure die casting parts?
A: By optimizing the design of the mold, controlling process parameters, and implementing quality control measures, manufacturers can enhance the quality of high pressure die casting parts.
Q: What factors should be considered when choosing a high pressure die casting provider in North Dakota?
A: Factors such as experience, capabilities, quality certifications, and customer reviews should be taken into account when selecting a high pressure die casting provider in North Dakota.
Q: What are the challenges of high pressure die casting?
A: Challenges in high pressure die casting include porosity, shrinkage, and defects that can affect the overall quality of the parts produced.
Q: How can manufacturers reduce costs in high pressure die casting?
A: By optimizing production processes, minimizing material waste, and implementing efficient workflow practices, manufacturers can reduce costs in high pressure die casting.
Q: What advancements are being made in high pressure die casting technology?
A: Advancements such as computer simulations, additive manufacturing, and automation are revolutionizing high pressure die casting technology to improve efficiency, quality, and sustainability.
Q: How is sustainability addressed in high pressure die casting in North Dakota?
A: Sustainability in high pressure die casting is being addressed through the use of recycled materials, energy-efficient processes, and waste reduction practices to minimize the environmental impact of manufacturing operations.
Conclusion
High pressure die casting plays a pivotal role in the manufacturing sector in North Dakota, offering efficient and high-quality solutions for producing a wide range of parts. By understanding the nuances of high pressure die casting and staying updated on advancements in technology, manufacturers can stay ahead in a competitive market. With the right knowledge and strategies in place, high pressure die casting in North Dakota can continue to thrive and adapt to evolving industry demands.