High pressure Die casting in Rhode Island
High pressure Die casting for Rhode Island
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Rhode Island
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your premier destination for high-quality die casting services. With years of experience and expertise in the industry, we are dedicated to providing top-notch solutions for all your die casting needs. Whether you require prototyping, custom parts production, or ongoing production runs, our team of skilled professionals is here to deliver exceptional results. Trust CapableMachining for precision, efficiency, and reliability in die casting services. Contact us today to learn more about how we can meet your specific requirements.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a solidifed quality assurance framework and a team of proficient technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing high-quality natural components to delivering impeccable finished goods that encompass metals and plastics. To sustain our devotion to greatness, we extensively utilize advanced testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We struggle to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
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High pressure Die casting in Rhode Island
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FAQ
High Pressure Die Casting in Rhode Island
Welcome to our informative article on high pressure die casting in Rhode Island. In this article, we will explore 10 common questions and their corresponding answers related to this manufacturing process.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process in which molten metal is forced into a mold cavity using high pressure. This process allows for the production of complex shapes with high levels of accuracy and detail.
Q: What materials can be used in high pressure die casting?
A: Common materials used in high pressure die casting include aluminum, zinc, and magnesium. These materials are chosen for their strength, durability, and lightweight properties.
Q: What industries use high pressure die casting in Rhode Island?
A: Industries such as automotive, aerospace, and electronics utilize high pressure die casting in Rhode Island. This process is ideal for producing components that require high strength and precision.
Q: What are the advantages of high pressure die casting?
A: Some advantages of high pressure die casting include fast production times, tight tolerances, and the ability to produce complex shapes. Additionally, this process is cost-effective for large production runs.
Q: How is quality controlled in high pressure die casting?
A: Quality in high pressure die casting is monitored through rigorous testing and inspection processes. This ensures that each part meets the required specifications and standards.
Q: What are the limitations of high pressure die casting?
A: Some limitations of high pressure die casting include size constraints, limited material choices, and the need for specialized equipment. However, these limitations can often be mitigated through innovative techniques.
Q: Can high pressure die casting be used for prototyping?
A: Yes, high pressure die casting is commonly used for prototyping due to its ability to produce accurate and detailed parts quickly. This process allows for rapid iterations and design adjustments.
Q: Is high pressure die casting environmentally friendly?
A: High pressure die casting can be environmentally friendly when using recyclable materials and efficient production processes. Companies in Rhode Island are increasingly adopting sustainable practices in their manufacturing operations.
Q: What are the trends in high pressure die casting technology?
A: Trends in high pressure die casting technology include the use of advanced simulation software, robotics, and additive manufacturing techniques. These innovations are driving the industry towards greater efficiency and competitiveness.
Q: How can I learn more about high pressure die casting in Rhode Island?
A: To learn more about high pressure die casting in Rhode Island, you can reach out to local manufacturers, attend industry conferences, or explore online resources. Engaging with professionals in the field can provide valuable insights and information.
Conclusion
In conclusion, high pressure die casting plays a crucial role in the manufacturing industry in Rhode Island. By understanding the common questions and answers related to this process, you can gain a deeper insight into its applications and benefits. As technology continues to advance, high pressure die casting is expected to evolve and innovate, shaping the future of manufacturing in the state.