High pressure Die casting in South Dakota
High pressure Die casting for South Dakota
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in South Dakota
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your one-stop solution for high-quality die casting services. With years of experience in the industry, we specialize in providing precise and efficient die casting services for a wide range of industries. Our team of experts is dedicated to delivering outstanding results and exceeding our clients’ expectations. Whether you need prototypes or high-volume production, we have the capabilities to meet your die casting needs. Contact us today to learn more about how we can help bring your project to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a standard quality assurance framework and a team of competent technical engineers who diligently oversee every aspect of our product manufacturing process – from procuring excellent raw resources to delivering impeccable finished goods that encompass metals and plastics. To uphold our dedication to superiority, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We aim to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High pressure Die casting in South Dakota
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FAQ
Introduction
High pressure die casting is a popular manufacturing process used in industries across the globe. In South Dakota, this technology has seen significant growth, with many companies embracing the benefits it offers in terms of efficiency and cost-effectiveness. To understand more about this process, here are 10 common questions and answers that will provide insight into high pressure die casting in South Dakota.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process in which molten metal is injected at high pressure into a metal mold to produce complex parts with high levels of accuracy and repeatability.
Q: What materials are commonly used in high pressure die casting?
A: Aluminum, zinc, and magnesium are the most commonly used materials in high pressure die casting due to their excellent flow properties and mechanical properties.
Q: How is high pressure die casting different from other casting processes?
A: High pressure die casting is unique because it allows for the production of complex and thin-walled parts with tight tolerances, making it ideal for mass production of intricate components.
Q: What are the advantages of high pressure die casting?
A: Some advantages of high pressure die casting include fast production cycles, high dimensional accuracy, excellent surface finish, and the ability to produce large quantities of parts cost-effectively.
Q: Is high pressure die casting environmentally friendly?
A: Yes, high pressure die casting is considered environmentally friendly because it produces minimal waste and allows for the recycling of scrap metal.
Q: What industries use high pressure die casting in South Dakota?
A: Industries such as automotive, aerospace, electronics, and consumer goods utilize high pressure die casting in South Dakota for the production of components and parts.
Q: How does high pressure die casting contribute to the economy of South Dakota?
A: High pressure die casting plays a vital role in the economy of South Dakota by providing employment opportunities, driving innovation, and supporting local businesses in the manufacturing sector.
Q: What factors should companies consider when choosing a high pressure die casting provider in South Dakota?
A: Companies should consider factors such as experience, expertise, quality control measures, production capacity, and cost when selecting a high pressure die casting provider in South Dakota.
Q: What are some challenges associated with high pressure die casting in South Dakota?
A: Challenges such as maintaining quality standards, ensuring efficient production processes, managing material costs, and staying competitive in the market are commonly faced by companies using high pressure die casting in South Dakota.
Conclusion
High pressure die casting has become an integral part of the manufacturing industry in South Dakota, providing companies with the ability to produce high-quality components efficiently and cost-effectively. By understanding the ins and outs of this process, businesses can make informed decisions to leverage the benefits it offers. As the technology continues to evolve, high pressure die casting is expected to play a significant role in driving innovation and growth in South Dakota’s manufacturing sector.