High pressure Die casting in Tennessee
High pressure Die casting for Tennessee
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Tennessee
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your go-to provider for premier die casting services. With our state-of-the-art facilities and expert team, we offer high-quality and precise die casting solutions for a wide range of industries. From concept to finished product, we deliver exceptional results that meet and exceed our customers’ expectations. Trust CapableMachining for all your die casting needs and experience the superior craftsmanship and reliability that sets us apart in the industry. Contact us today to learn more about our services and how we can help bring your projects to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
Our company boasts a traditional quality assurance framework and a team of expert technical engineers who diligently oversee every aspect of our product manufacturing process – from acquiring premium raw ingredients to delivering impeccable finished goods that encompass metals and plastics. To keep our dedication to perfection, we extensively utilize cutting-edge testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We aspire to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
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High pressure Die casting in Tennessee
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FAQ
High Pressure Die Casting Q&A
Welcome to our Q&A session on high pressure die casting in Tennessee. Here, we will address common questions related to this manufacturing process.
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process where molten metal is forced into a mold cavity at high pressure. This results in complex and accurate parts being produced quickly and efficiently.
Q: What materials can be used in high pressure die casting?
A: Materials commonly used in high pressure die casting include aluminum, zinc, and magnesium. These materials offer a high strength-to-weight ratio and excellent thermal conductivity.
Q: What are the benefits of high pressure die casting?
A: High pressure die casting offers advantages such as fast production cycles, high dimensional accuracy, and the ability to produce complex shapes with thin walls.
Q: How does high pressure die casting compare to other casting methods?
A: High pressure die casting is known for its high productivity and dimensional stability, making it a preferred choice for mass production of parts with tight tolerances.
Q: What industries commonly use high pressure die casting?
A: Industries such as automotive, aerospace, electronics, and consumer goods frequently utilize high pressure die casting for the production of various components.
Q: Is high pressure die casting environmentally friendly?
A: High pressure die casting is a sustainable manufacturing process as it allows for the recycling of scrap metal, reducing waste and environmental impact.
Q: What factors should be considered when choosing a high pressure die casting provider?
A: When selecting a high pressure die casting supplier, factors to consider include experience, capabilities, quality control measures, and adherence to industry standards.
Q: How can quality be ensured in high pressure die casting?
A: Quality in high pressure die casting can be achieved through rigorous process control, advanced technology, skilled workforce, and thorough inspection procedures.
Q: What advancements are being made in high pressure die casting technology?
A: Advances in high pressure die casting technology include the use of computer simulations for mold design, innovations in alloy development, and improvements in automation and robotics.
Q: How can I learn more about high pressure die casting in Tennessee?
A: To discover more about high pressure die casting in Tennessee, reach out to reputable manufacturers or industry associations that specialize in this manufacturing process.
Conclusion
We hope this Q&A session has provided valuable insights into the world of high pressure die casting in Tennessee. Whether you are a manufacturer looking to adopt this process or a curious individual seeking more information, high pressure die casting offers an array of benefits and applications in various industries. Stay informed and explore the possibilities of high pressure die casting for your next project.