High pressure Die casting in Virginia
High pressure Die casting for Virginia
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Virginia
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your one-stop solution for all your die casting service needs. With years of experience and expertise in the industry, we pride ourselves on delivering high-quality die casting services that meet and exceed your expectations. Our team of skilled professionals is dedicated to providing precision machining and exceptional customer service. Whether you need prototype development or large-scale production, CapableMachining is here to support your die casting project from start to finish. Contact us today to learn more about how we can help bring your vision to life.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a accepted quality assurance framework and a team of proficient technical engineers who diligently oversee every aspect of our product manufacturing process – from sourcing excellent natural materials to delivering impeccable finished goods that encompass metals and plastics. To uphold our devotion to superiority, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We reach for maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
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High pressure Die casting in Virginia
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FAQ
High Pressure Die Casting in Virginia: 10 Q&A Pairs
High pressure die casting is a popular manufacturing process in Virginia, known for its ability to produce complex metal parts with high accuracy and efficiency. If you’re considering utilizing high pressure die casting for your project, here are 10 key questions and answers to help you understand the process better.
Q: What materials can be used in high pressure die casting?
A: Zinc, aluminum, and magnesium are commonly used materials in high pressure die casting in Virginia.
Q: What are the advantages of high pressure die casting?
A: High pressure die casting offers high production rates, tight tolerances, and the ability to create complex shapes with excellent surface finishes.
Q: How does high pressure die casting work?
A: Molten metal is injected into a metal mold cavity at high pressure, where it solidifies and is then ejected from the mold as a casting.
Q: What industries commonly use high pressure die casting in Virginia?
A: Automotive, aerospace, electronics, and medical industries are among the main users of high pressure die casting in Virginia.
Q: What factors should be considered when designing for high pressure die casting?
A: Designers should consider factors such as wall thickness, draft angles, and parting lines to optimize the die casting process.
Q: How is quality assured in high pressure die casting?
A: Quality assurance in high pressure die casting involves rigorous testing, inspection, and monitoring throughout the production process.
Q: What are the limitations of high pressure die casting?
A: High pressure die casting may not be suitable for extremely large parts or materials with very high melting temperatures.
Q: How can defects in high pressure die castings be minimized?
A: Proper mold design, process control, and material selection can help minimize defects such as porosity and shrinkage in high pressure die castings.
Q: What are the sustainability implications of high pressure die casting?
A: High pressure die casting can be a sustainable manufacturing process, as it allows for precise material usage and efficient production rates.
Q: How can I find a high pressure die casting company in Virginia?
A: Researching online, attending trade shows, and reaching out to industry associations can help you find reputable high pressure die casting companies in Virginia.
Conclusion
High pressure die casting offers a range of benefits for producing metal parts in Virginia. Understanding the process, materials, design considerations, and quality assurance measures can help you make informed decisions for your project. By working with experienced high pressure die casting companies in Virginia, you can find solutions that meet your specific requirements and ensure the success of your manufacturing endeavors.