High pressure Die casting in West Virginia
High pressure Die casting for West Virginia
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in West Virginia
Provide you with high-quality and cost-effective cast parts.
Welcome to CapableMachining, your go-to provider for top-quality die casting services. With years of experience and expertise in the industry, we are dedicated to delivering superior die casting solutions for a wide range of applications. Our state-of-the-art facilities and skilled team ensure precision, efficiency, and cost-effectiveness in every project we undertake. Trust CapableMachining for all your die casting needs and experience the difference in quality and service. Contact us today to learn more about how we can help you with your die casting requirements.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a seasoned quality assurance framework and a team of qualified technical engineers who diligently oversee every aspect of our product manufacturing process – from obtaining premium raw components to delivering impeccable finished goods that encompass metals and plastics. To uphold our devotion to perfection, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We wish to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
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FAQ
10 Q&A Pairs about High Pressure Die Casting in West Virginia
High pressure die casting is an essential process used in the manufacturing industry, and West Virginia has seen significant growth in this sector. To help you better understand this process, here are 10 common questions and their answers:
Q: What is high pressure die casting?
A: High pressure die casting is a manufacturing process that forces molten metal into a mold cavity at high pressure. This results in intricate and detailed parts being produced quickly and efficiently.
Q: What types of metals can be used in high pressure die casting?
A: Common metals used in high pressure die casting include aluminum, zinc, and magnesium. Each metal has its own set of advantages and is chosen based on the specific requirements of the part being produced.
Q: How is high pressure die casting different from other casting processes?
A: High pressure die casting is unique in that it uses high pressure to force the molten metal into the mold cavity. This results in a faster production cycle and more precise parts compared to other casting processes.
Q: What industries commonly use high pressure die casting?
A: Industries such as automotive, aerospace, and electronics frequently use high pressure die casting to produce parts with complex shapes and tight tolerances.
Q: What are the advantages of high pressure die casting?
A: Some of the advantages of high pressure die casting include high productivity, close dimensional accuracy, and the ability to produce complex shapes.
Q: How does sustainability play a role in high pressure die casting in West Virginia?
A: Many high pressure die casting facilities in West Virginia have implemented sustainable practices to reduce waste and energy consumption, making the process more environmentally friendly.
Q: What is the future outlook for high pressure die casting in West Virginia?
A: The future of high pressure die casting in West Virginia looks bright, with continued growth expected as industries increasingly rely on this efficient manufacturing process.
Q: What training is required to work in high pressure die casting in West Virginia?
A: Workers in the high pressure die casting industry in West Virginia typically undergo specialized training to operate machinery and ensure the quality of produced parts.
Q: How can companies benefit from outsourcing their high pressure die casting needs to West Virginia?
A: Outsourcing high pressure die casting to West Virginia can provide companies with cost-effective solutions, access to skilled labor, and shorter lead times for production.
Q: What are some recent developments in high pressure die casting technology in West Virginia?
A: Recent advancements in high pressure die casting technology in West Virginia include the use of simulation software for process optimization and the incorporation of robotics for automation.
Conclusion
High pressure die casting plays a crucial role in the manufacturing industry in West Virginia, offering numerous benefits to companies looking to produce intricate and high-quality parts. By understanding the basics of this process and its significance in various industries, businesses can make informed decisions about incorporating high pressure die casting into their production processes.