High pressure Die casting in Wisconsin
High pressure Die casting for Wisconsin
Welcome to our Die Casting Service, where precision meets efficiency, crafting quality components for your industry needs.
Custom Parts, On Demand Manufacturing
We Provide Satisfactory High pressure Die casting services in Wisconsin
Provide you with high-quality and cost-effective cast parts.
Welcome to Capable Machining, your premier destination for top-of-the-line die casting services. With years of experience and a team of skilled professionals, we are dedicated to delivering superior results for all your die casting needs. Whether you require small or large-scale production, our state-of-the-art facilities and innovative techniques ensure precision and efficiency every step of the way. Trust Capable Machining to provide you with unparalleled die casting services that exceed your expectations. Contact us today to learn more about how we can assist you with your next project.
Type services
We offer versatile die-casting services tailored to your product specifications, utilizing both hot chamber and cold chamber systems. Hot chamber systems cater to alloys like zinc, tin, and lead with lower melting points, while cold chamber die-casting machines excel with high melting temperature alloys such as aluminum, brass, and magnesium. Ensuring top-tier manufacturing solutions for your diverse needs.
Hot chamber system
Hot chamber die-casting machines are used for alloys with lower melting points. The molten metal flows into the injection chamber through the inlet, and the hydraulically driven plunger forces the molten metal through the gooseneck channel and into the mold.
Cold chamber system
Cold chamber die-casting machines are used for alloys with high melting temperatures. The molten metal is still kept in an open insulated tank. These alloys cannot be cast in hot chamber die-casting machines because they will damage the pumping system.
Relative services
Capabilities
Equipment
Hot chamber system: clamp force up to 400 tons
Cold chamber system: clamp force up to 800 tons
Tolerances
Product: Heavily depending on the part type and the size of the part, typically +/- 0.1mm or +/-0.04 inch
Tooling tolerance: typically +/- 0.01mm or +/-0.004inch
Mold Life Cycle
Typically 30,000~50,000
Leading Time
Tooling: 35 days
Casting: 5~7 days
Material
Aluminum Alloy: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Zinc Alloy: ZA,ZA12, ZA27, AG-40, AG-41
Magnesium Alloy: AZ91D， AZ80M， AZ31B， AM60B， M2M
Thin wall
Typical: >1.5mm(depend on parts type and size)
Common Materials
Die casting materials are divided into the following three categories according to the properties of the metal materials used
Aluminum alloys
Die-casting aluminum alloys have good performance and process performance, so the die-casting of aluminum alloys has developed rapidly and has been widely used in various industrial sectors.
Material properties:
- Strong and durable: Aluminum alloys are tough, hard, and resist corrosion. For instance, parts made from ADC12 are both sturdy and wear-resistant.
- Efficient heat transfer: Aluminum alloys boast exceptional thermal conductivity. This efficiently spreads and dissipates heat, enhancing parts’ ability to withstand high temperatures. This is particularly crucial in applications like car engines, electric fans, and LED lights, where efficient heat dissipation is essential.
- Easy to mold: Aluminum alloys are highly fluid, allowing them to effortlessly fill molds and solidify rapidly to create desired parts. This ease of molding enables efficient mass production of numerous identical or diverse parts within a short timeframe.
common types: ADC7,ADC10, ADC12,ADC14 A380, A360, A353
Magnesium alloys
Magnesium alloy is an alloy composed of magnesium and other elements. The main alloying elements are aluminum, zinc, manganese, cerium, thorium and a small amount of zirconium or cadmium.
Material properties:
- Light weight, high specific stiffness, high specific strength, strong thermal conductivity
- Good machining performance, good impact resistance and compression resistance
- Good die-casting performance, good dimensional accuracy and stability
- Good regeneration, can be completely recycled
- Low corrosion resistance, flammable and explosive
Mainly used in aerospace, military, automobile, motorcycle and 3C electronic products.
Type: AZ91D， AZ80M， AZ31B， AM60B， M2M
Zinc alloys
Zinc alloy is an alloy composed of zinc and other elements. Often added alloying elements are aluminum, copper, magnesium, cadmium, lead, titanium and other low-temperature zinc alloys.
Material properties:
- Large specific weight; good casting performance, can die-cast precision parts with complex shapes and thin walls, and the surface of the castings is smooth;
- Surface treatment can be carried out: electroplating, spraying, painting, electrophoresis, polishing, water transfer printing, etc.;
- It has good mechanical properties and wear resistance at room temperature;
- Poor corrosion resistance, not suitable for use in high temperature and low temperature (below 0°C) working environment
Mainly used in toys, lamps, decorations, auto parts, mechanical and electrical parts, electrical components and their casings.
Type: AZ91D, AZ80M, AZ31B, AM60B, M2M, etc.
Our Quality Control
CapableMachining boasts a accepted quality assurance framework and a team of qualified technical engineers who diligently oversee every aspect of our product manufacturing process – from obtaining excellent raw ingredients to delivering impeccable finished goods that encompass metals and plastics. To maintain our dedication to greatness, we extensively utilize state-of-the-art testing technology and cutting-edge equipment to meticulously evaluate crucial parameters such as workpiece dimensions, hardness, tensile strength, and elongation at every stage of production. We make an effort to maintain utmost control over these data points to meet and surpass the expectations of our esteemed clientele consistently.
Professional quality control Engineer
Tolerances up to ±0.0004″ (0.01mm)
State-of-the-art Inspection Facilities
Proven and reliable quality control system.
Gallery of Parts
Auto Parts
Material: AL
Equipment part
Material: AL
Comsumer part
Material: AL
New energy auto
Material: AL
Industry parts
Material: AL
Agriculture machine parts
Material: AL
Other capabilities
- Free & Automatic DFM feedback
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Tooling: 30 days
- Free advices from high trained engineers.
- Quotation in a few hours.leading time 3 days
- Fast delivery time
- Tolerances: typically +/- 0.15mm or +/-0.006 inch
- Free consultant ,Free DFM feedback
- Typically Tooling: 30 days
- Wide range of material choices
- Free consultant from engineers
- Fastest leading time: 1 day
- Free & Automatic DFM feedback
- Tolerances up to ±0.00078″ (0.02mm)
- Rapid tooling: 7~12 days
How do find our location?
High Pressure Die casting in Wisconsin
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FAQ
10 High Pressure Die Casting Q&A Pairs in Wisconsin
High pressure die casting is a crucial manufacturing process that allows for the production of complex metal parts with tight tolerances. In Wisconsin, this industry thrives due to the skilled workforce and advanced technology available. Here are 10 common questions and answers regarding high pressure die casting in Wisconsin:
Q: What is high pressure die casting?
A: High pressure die casting is a process where molten metal is injected at high speeds and pressures into a mold cavity to create a desired shape.
Q: What materials can be used in high pressure die casting?
A: Aluminum, zinc, and magnesium are commonly used materials in high pressure die casting due to their excellent flow properties and strength.
Q: How is the quality of high pressure die casting parts ensured?
A: Quality control measures such as X-ray inspections, pressure testing, and dimensional measurements are implemented to ensure the parts meet the required specifications.
Q: What industries benefit from high pressure die casting in Wisconsin?
A: Industries such as automotive, aerospace, electronics, and consumer goods benefit from the precision and efficiency of high pressure die casting in Wisconsin.
Q: What are the advantages of high pressure die casting over other manufacturing processes?
A: High pressure die casting offers fast production cycles, high dimensional accuracy, and the ability to produce complex shapes with minimal post-processing.
Q: How does Wisconsin support the growth of the high pressure die casting industry?
A: Wisconsin provides access to skilled labor, leading research institutions, and a supportive business environment that fosters innovation and growth in the high pressure die casting industry.
Q: What are the key considerations when choosing a high pressure die casting partner in Wisconsin?
A: Factors such as experience, quality certifications, production capabilities, and customer service are essential when selecting a high pressure die casting partner in Wisconsin.
Q: How can companies in Wisconsin stay competitive in the high pressure die casting industry?
A: Companies can invest in automation, process optimization, employee training, and research and development to stay competitive in the high pressure die casting industry in Wisconsin.
Q: What trends are shaping the future of high pressure die casting in Wisconsin?
A: Trends such as lightweighting, sustainability, digitalization, and automation are shaping the future of high pressure die casting in Wisconsin, driving innovation and efficiency in the industry.
Q: How can companies in Wisconsin benefit from partnering with local high pressure die casting suppliers?
A: Partnering with local high pressure die casting suppliers in Wisconsin can lead to shorter lead times, cost savings, better communication, and a more sustainable supply chain for companies in the region.
Conclusion
As the high pressure die casting industry continues to thrive in Wisconsin, it is crucial for companies to stay informed about the latest trends, technologies, and best practices in the field. By understanding the key considerations and benefits of high pressure die casting, companies can make informed decisions that drive growth and success in this dynamic industry.